Question:

Which of the following defect is observed during painting due to application of relatively fast drying coat over one which is too soft?

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Alligatoring = "Reptile skin" pattern. It happens when the "bottom" layer is too "bouncy" or soft for the "top" layer.
  • Alligatoring
  • Blistering
  • Cracking
  • Wrinkling
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The Correct Option is A

Solution and Explanation

Step 1: Understanding the Concept:
Painting defects occur due to environmental factors, poor surface preparation, or improper application techniques.
In a dairy plant, where humidity is high and surfaces must be protected, understanding these defects is crucial for maintenance.

Step 2: Detailed Explanation:

The specific defect described—applying a hard, fast-drying topcoat over a soft, slow-drying undercoat—leads to a pattern of cracks resembling the skin of a reptile.
This is known as Alligatoring.
Because the undercoat is still soft and perhaps expanding or contracting at a different rate than the rigid topcoat, the topcoat "breaks up" into separate islands.
Let us look at the other options:
Blistering (Option 2): Caused by moisture or gases trapped behind the paint film, creating bubbles.
Cracking (Option 3): A general term for the failure of the paint film, but "alligatoring" is the specific name for the "soft-over-hard" mismatch.
Wrinkling (Option 4): Occurs when the surface of the paint dries too fast while the body underneath is still liquid, often caused by applying a coat that is too thick.
To prevent alligatoring, painters must ensure that each coat is completely cured and that the "rule of thumb" (long-oil/flexible coats under short-oil/harder coats) is followed.

Step 3: Final Answer:

The defect is known as Alligatoring.
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