Self-reduction/air reduction method:
This method is used for extracting metals from their sulfide ores where:
- The sulfide ore is partially roasted in limited air to form the metal oxide
- The remaining sulfide ore then reacts with the oxide to produce the metal
- No external reducing agent is needed
General reaction: $$2MS + 3O_2 \rightarrow 2MO + 2SO_2$$ (partial roasting) $$2MO + MS \rightarrow 3M + SO_2$$ (self-reduction)
Requirements:
- Metal should be relatively less reactive
- Metal oxide should be easily reduced by the sulfide
- Metal should be below hydrogen in the reactivity series
Analyzing each metal:
(A) Cu (Copper):
- Extracted from Cu₂S (copper sulfide)
- Process: Partial roasting converts some Cu₂S to Cu₂O
- Self-reduction: Cu₂S + 2Cu₂O → 6Cu + SO₂
- Uses self-reduction
(B) Al (Aluminum):
- Extracted from Al₂O₃ (bauxite)
- Very reactive metal
- Requires electrolytic reduction (Hall-Héroult process)
- Does NOT use self-reduction
(C) Au (Gold):
- Found in native state or extracted by cyanide process
- Too noble to exist commonly as sulfide ore
- Does NOT use self-reduction
(D) Pb (Lead):
- Extracted from PbS (galena)
- Process: Partial roasting converts some PbS to PbO
- Self-reduction: PbS + 2PbO → 3Pb + SO₂
- Uses self-reduction
Answer: (A) Cu and (D) Pb