Question:

The microstructure is revealed by the following surface treatment process, using an appropriate chemical reagent

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Etching is essential because microstructure is revealed only by differential corrosion.
Updated On: Jun 29, 2026
  • Polishing
  • Grinding
  • Buffing
  • Etching
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The Correct Option is D

Solution and Explanation

Concept: In metallography, the microstructure of a material cannot be observed directly on a mirror-polished surface. It must be revealed using selective chemical attack, known as etching. Etching highlights grain boundaries and different phases by differential chemical reactivity.

Step 1:
Purpose of surface preparation.
Before etching:
• grinding removes surface irregularities
• polishing produces a smooth mirror-like finish
• buffing improves surface smoothness further However, none of these reveal microstructure.

Step 2:
Role of etching.
Etching:
• attacks different phases at different rates
• reveals grain boundaries
• makes microstructural features visible under microscope

Step 3:
Why others are incorrect.

• Grinding → only leveling
• Polishing → smooth surface only
• Buffing → final finishing step None of these expose microstructure. Final Answer: \[ \boxed{\text{Etching}} \]
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