Step 1: Compute the average cycle time \[ \bar{t} = \frac{42(1) + 43(2) + 44(3) + 45(2) + 46(1)}{1 + 2 + 3 + 2 + 1} \] \[ \bar{t} = \frac{42 + 86 + 132 + 90 + 46}{9} = \frac{396}{9} = 44.0\ \text{min} \]
Step 2: Apply performance rating Rating = 110% → multiplier = 1.10 \[ t_{\text{normal}} = 44.0 \times 1.10 = 48.4\ \text{min} \]
Step 3: Include 10% allowance
\[
t_{\text{standard}} = 48.4 \times 1.10 = 53.24\ \text{min}
\]
Rounded result is between 53 and 54 minutes.
| Defect in deep drawing cup | Reason | ||
|---|---|---|---|
| P | Orange peel on the surface of cup | 1 | No blank holding force |
| Q | Wrinkling at the flange of cup | 2 | Very small corner radius of the punch |
| R | Tearing at the bottom corner of cup | 3 | Large grain size in the blank material |
| S | Earring at the top edge of the cup | 4 | Anisotropy of the blank material |

