| Defect in deep drawing cup | Reason | ||
|---|---|---|---|
| P | Orange peel on the surface of cup | 1 | No blank holding force |
| Q | Wrinkling at the flange of cup | 2 | Very small corner radius of the punch |
| R | Tearing at the bottom corner of cup | 3 | Large grain size in the blank material |
| S | Earring at the top edge of the cup | 4 | Anisotropy of the blank material |
A through hole of 10 mm diameter is to be drilled in a mild steel plate of 30 mm thickness. The selected spindle speed and feed for drilling hole are 600 revolutions per minute (RPM) and 0.3 mm/rev, respectively. Take initial approach and breakthrough distances as 3 mm each. The total time (in minute) for drilling one hole is ______. (Rounded off to two decimal places)
In a cold rolling process without front and back tensions, the required minimum coefficient of friction is 0.04. Assume large rolls. If the draft is doubled and roll diameters are halved, then the required minimum coefficient of friction is ___________. (Rounded off to two decimal places)