Question:

Recycling and bypassing of streams in a process plant are mainly used to:

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Memory Tip: Recycle = reuse material, Bypass = control conditions.
  • Increase raw material cost
  • Reduce product purity
  • Improve conversion and process control
  • Increase waste generation
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The Correct Option is C

Solution and Explanation

Concept:
In chemical process industries, recycle and bypass streams are common techniques used to enhance plant efficiency, improve conversion, and maintain desired operating conditions.

Step 1:

A recycle stream sends unreacted material or unused fluid back into the process unit for reuse.

Step 2:

A bypass stream allows part of the feed to skip a unit operation, helping control temperature, concentration, or flow rate.

Step 3:

Recycling unreacted reactants increases overall utilization of raw materials and improves conversion.

Step 4:

Bypassing helps stabilize operating conditions and gives better control over final product quality.

Step 5:

Therefore, recycle and bypass operations are mainly used to improve conversion and process control.
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