In a reciprocating pump, the flow of liquid is pulsating and non-uniform. This results in significant energy losses due to friction in the delivery and suction pipes. Fitting an air vessel is a common engineering solution to mitigate these losses.
1. Function of an Air Vessel:
An air vessel is a closed container, partially filled with the liquid being pumped and partially with compressed air. It acts as a reservoir that smooths out the pulsating flow from the reciprocating piston, converting it into a nearly uniform flow in the rest of the piping system.
2. Friction Loss Mechanism:
Friction loss in a pipe is proportional to the square of the velocity ($V^2$).
• Without Air Vessel: The velocity varies sinusoidally, leading to high instantaneous velocities and very high friction losses.
• With Air Vessel: The velocity becomes uniform and much lower than the peak velocity of a pulsating flow, significantly reducing the friction head.
3. Mathematical Derivation of Work Saved:
Through mathematical integration of the friction head over a complete cycle:
• For a
Single-Acting Pump, the theoretical work saved in overcoming friction is approximately
84.8%.
• For a
Double-Acting Pump, the theoretical work saved is approximately
39.2%.
Because the pump in the question is specified as single-acting, the work saved is the higher value of 84.8%, which dramatically increases the mechanical efficiency of the pumping system.