Stiffness, also known as the spring constant ($k$), is defined as the load required per unit deflection of the spring. For a closely coiled helical spring subjected to an axial load, the stiffness is derived from the torsion formula.
1. Basic Stiffness Formula:
The standard formula for the stiffness of a helical spring is:
$$k = \frac{G d^4}{8 D^3 n}$$
2. Incorporating the Spring Index (C):
The spring index $C$ is defined as the ratio of the mean diameter of the coil to the diameter of the wire:
$$C = \frac{D}{d} \implies D = C \cdot d$$
3. Derivation:
Substituting $D = C \cdot d$ into the stiffness formula:
$$k = \frac{G d^4}{8 (C d)^3 n}$$
$$k = \frac{G d^4}{8 C^3 d^3 n}$$
Simplifying by dividing both the numerator and denominator by $d^3$:
$$k = \frac{G d}{8 C^3 n}$$
4. Conclusion:
The stiffness of a spring is directly proportional to the modulus of rigidity and the wire diameter, but inversely proportional to the cube of the spring index and the number of active coils. Increasing the number of coils or the coil diameter makes the spring "softer" (less stiff).