Concept:
The Indian Standard (IS:919) system of limits, fits, and tolerances aligns closely with the international ISO system to govern component variability during manufacturing.
• Standard Tolerances (IT Grades): Define the magnitude of the manufacturing zone tolerance. There are 18 fundamental tolerance grades denoted as:
\[
\text{IT01, IT0, IT1, IT2, IT3, \dots, IT16}
\]
• Fundamental Deviations: Define the location of the tolerance zone relative to the zero/basic line. There are 25 fundamental deviations for shafts and holes (denoted by letters like A–ZC and a–zc).
Step 1: Quantify the total number of IT grades.
Counting the sequential categories from IT01 up to IT16:
- IT01 and IT0 (2 grades)
- IT1 through IT16 (16 grades)
Total = $2 + 16 = 18$ standard grades.
Lower numbers (e.g., IT01 to IT5) represent tight tolerances for high-precision tools like gauges, while higher numbers (e.g., IT12 to IT16) correspond to looser tolerances for operations like sand casting or rough forging.