Given: Power: \[ P = 10\ \text{kW} = 10{,}000\ \text{W} \] Speed: \[ N = 1440\ \text{rpm} \] Torque transmitted: \[ P = 2\pi N T/60 \] \[ T = \frac{\text{P} \cdot 60}{2\pi N} = \frac{10{,}000 \times 60}{2\pi \times 1440} \approx 66.15\ \text{N} \cdot \text{m} \] Shear yield stress: \[ \tau_y = 150\ \text{MPa} \] Factor of safety = 2 → allowable shear stress: \[ \tau_{allow} = \frac{150}{2} = 75\ \text{MPa} \] Torsion formula for solid shaft: \[ T = \frac{\pi d^3}{16}\,\tau_{allow} \] Solving for \(d\): \[ d^3 = \frac{16T}{\pi\tau_{allow}} \] \[ d^3 = \frac{16(66.15\times10^3)}{3.1416 \times 75\times10^6} \] \[ d^3 = 4.49 \times 10^{-6} \] \[ d = (4.49 \times 10^{-6})^{1/3} \approx 0.0165\ \text{m} \] \[ d \approx 16.5\ \text{mm} \] Thus the shaft diameter lies in: \[ \boxed{16.00\text{ to }17.00\ \text{mm}} \]
A through hole of 10 mm diameter is to be drilled in a mild steel plate of 30 mm thickness. The selected spindle speed and feed for drilling hole are 600 revolutions per minute (RPM) and 0.3 mm/rev, respectively. Take initial approach and breakthrough distances as 3 mm each. The total time (in minute) for drilling one hole is ______. (Rounded off to two decimal places)
In a cold rolling process without front and back tensions, the required minimum coefficient of friction is 0.04. Assume large rolls. If the draft is doubled and roll diameters are halved, then the required minimum coefficient of friction is ___________. (Rounded off to two decimal places)